Drycure CCV Lines for MV/HV/EHV
Description: Royle Systems Group Partnered with Anaconda Cables to develop Dry cure CCV technology and were the first to patent the same. With over 100s of CCVs running all over the world Royle has been pioneer in this Industry. Royle manufactured Catenary Continuous Vulcanization (CCV) systems designed for the production of XLPE insulated power cables up to 132kV. Royle is the only manufacturer in India capable of manufacturing the Catenary Tubes in-house. This advanced cable production line efficiently performs a triple extrusion process, precisely applying the inner semiconductor layer, insulation layer, and outer semiconductor layer in a single pass.
| Business Type | Manufacturer, Exporter, Supplier |
| Country of Origin | India |
| Pay-off: | 2600 to 3600mm |
| Accumulators: | 1200mm to 2100mm |
| Metering Capstan | 1200mm to 3000mm |
| Extruder Combinations | 65mm/120mm/65mm, 65mm/150mm/80mm, 80mm/200mm/100mm |
| Splice Box | 150mm, 200mm, 250mm |
| Curing Zone | 6 to 12 zones based on line speed requirement and space availability. |
| Cooling Zone | 10nos and More Based On Cooling Requirement and Space Availability. |
| Pullout Capstan: | 1200mm to 3000mm |
| End Seal: | 100mm to 200mm |
| Helping Caterpillar: | 1200mm and 1500mm. |
| Take up | 2600 to 3600mm |
| Cooling Length | As required, based on space availability |
Description: The DRY CURE CV is an advancement of Royle’s 1958 Patent of the Catenary Continuous Vulcaniser (CCV) Technology. With 100s of CCVs running all over the world, Royle’s pioneering patent is now universal DRY CURE CV lines are currently manufacturing Cables from 6KV to 220KV.
Royle, remains as the only company that manufacturers CCVs by precisely bending the catenary pipes to the specific design coordinates of the catenary formulae. This manufacturing capability is superior to other methods that use wedges between pipes to approximate the catenary curve, as that alternate method can cause scuffing of cables during the curing process.
Royle provides lines that can efficiently perform triple extrusion process, precisely applying the inner semiconductor layer, insulation layer, and outer semiconductor layer in a single pass.
The technology edge spreads to different aspects. For instance, the potential scrap during the starting and stopping of the line is controlled by Royle’s process guidance and Royle’s Autoline system in conjunction with Royle’s time-tested Cure-Cool Simulation software, which is yet another proficiency that our customers can benefit from
